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Aircraft Alloy Steels
Steel is considered to be an alloy if the maximum alloying
element content within the steel surpasses at least one of the
following limits:
1.65% Manganese
0.6% Copper
0.6% Silicon
It may also be considered an alloy steel if there is a
prescribed minimum quantity of the following elements added to
produce a specific alloying effect:
Up to 3.99% Chromium
Up to 3.99% Aluminum
Up to 3.99% Boron
and
a definite minimum quantity of cobalt, columbium, molybdenum,
nickel, titanium, tungsten, vanadium, zirconium, and etc.
American Iron and Steel Institute Designations
The first two digits of the AISI number series indicates the
primary alloying element in the alloy steel as follows:
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13xx |
Manganese 1.75% |
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40xx |
Molybdenum 0.25% |
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41xx |
Chromium 0.5%, 0.8%, 0.95%, Molybdenum 0.12%, 0.2%, 0.3% |
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43xx |
Chromium 0.5%, 0.8%, Molybdenum .25%, Nickel 1.83% |
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44xx |
Molybdenum 0.53% |
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46xx |
Molybdenum 0.2%, 0.25%, Nickel 0.85%, 1.83% |
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47xx |
Chromium 0.45%, Molybdenum 0.2%, 0.35%, Nickel 1.05% |
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48xx |
Molybdenum 0.25%, Nickel 3.50% |
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50xx |
Chromium 0.4% |
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51xx |
Chromium 0.8%, 0.88%, 0.93%,0.95%, 1.00% |
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51xxx |
Chromium 1.03%, 1.45%, Carbon 1.04% |
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61xx |
Chromium 0.6%, 0.95%, Vanadium 0.13%, 0.15% |
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86xx |
Chromium 0.5%, Molybdenum 0.2%, Nickel .55% |
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87xx |
Chromium 0.5%, Molybdenum 0.25%, Nickel 0.55% |
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88xx |
Chromium 0.5%, Molybdenum 0.35%, Nickel 0.55% |
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92xx |
Silicon 2.0% |
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93xx |
Chromium 1.2%, Molybdenum 0.12%, Nickel 3.25% |
The letter "E" prefixed before the number indicates that the
alloy was electric' furnace processed. All other alloys were
either open hearth processed, or processed by the basic oxygen
method, or it may be electric furnace processed with no
adjustments made in the phosphorus and sulfur limits.
The last two digits indicate the mid-carbon range contained
within the alloy. Example: 4140 indicates the mid-carbon range
of this alloy is .40%.If there is a five number series, the last three digits
indicate the mid-carbon range Example: 52100 indicate the
mid-carbon range of this alloy is 1.00%.
Alloy Conditions
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Surface Condition
|
Physical
Condition |
|
1 - Black as forged or rolled |
A - As forged |
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2 - Pickled or blast cleaned |
B - As rolled |
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3 - Rough turned |
C - Annealed |
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4 - Cold Drawn |
D - Normalized |
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5 - Surface ground |
E - Normalized and Tempered |
| |
F - Heat Treated and Tempered |
E4130 Aircraft
Quality Sheet and Plate
Type 4130 is an electric-furnace processed,
chromium-molybdenum aircraft quality alloy used primarily for
welding or where moderate tensile strength is a requirement.
The careful processing it undergoes completely eliminates the
possibility of seams, grooves, pitting or blistering. It also
undergoes diligent inspection and rolling to insure its
freedom from lamination and tears. It is available in the
normalized or annealed condition, and maybe pickled and oiled.
Applications
Type 4130 finals its primary use in the aircraft industry
where moderate tensile strength in combination with good
weldability is required.
E4130 Aircraft Quality Bars
4130 is an electric-furnace, through-hardening,
chromium-molybdenum alloy processed to meet the rigid
standards of the aircraft industry and vacuum degassed to
conform to the magnetic particle inspection standards of
AMS-2301. Its excellent weldability, formability and temperate
hardenability predispose this alloy to a wide range of
applications. Normalizing without liquid quenching increases
its strength sufficiently for most uses; however, it may be
heat treated for greater strength. It may be nitrited for
maximum wear and abrasion resistance.
Applications
Type 4130 finds exceptional use where extremely high strength
and hardness are required from relatively thin sections. It
finds major use in applications requiring welding. It is
extensively used in the aircraft industry for parts and
components.
E4140 Aircraft Quality Bars
4140 is an electric furnace processed, through-hardening alloy
processed to meet the rigid standards of the aircraft industry
and vacuum degassed to conform to the magnetic particle
inspection standards of AMS-2301. It contains .95% chromium
and approximately .20% molybdenum. It has good fatigue, impact
and abrasion resistance, and an extremely wide range of
strength and toughness, obtainable by variations in heat
treatments. In the fully hardened condition, it has
outstanding tensile strength. It has a high fatigue and
tensile ratio. 4140 may be successfully nitrited for maximum
wear and abrasion resistance. It is remarkably well suited for
use in extremely elevated temperatures.
Applications
4140 is generally used for applications of parts ½” or less
necessitating a through hardening steel with strength as high
as Rockwell "C" 50. Frequently used for fittings and forgings
in the aircraft industry.
E4340 Aircraft Quality Bars
E4340 is a highly alloyed, electric-furnace processed; vacuum
degassed grade, which conforms to the rigid aircraft standards
of AMS-2301. It contains approximately 0.8% chromium, 1.8%
nickel, and 25% molybdenum. The combination of these elements
assures deep and uniform hardness when heat-treated,
particularly when oil quenched. It possesses exceptional
ductility and toughness and remarkably high fatigue strength,
snaking E4340 the steel to use for highly stressed parts
operating under heavy-duty conditions. It also maintains its
excellent strength and hardness while functioning under
extremely elevated temperatures.
Applications
E4340 finds its most typical use in highly stressed parts that
must operate under severe conditions. It is commonly used in
the aircraft and missile industries.
E8740
Aircraft Quality Bars
8740 is an electric-furnace processed, chromium-nickel alloy
containing approximately .25% molybdenum. It is primarily an
oil hardening steel designed to provide excellent shock
resistance and outstanding hardenability. It is a very tough
alloy, especially free from temper brittleness.
Applications
8740 finds extensive use in the aircraft industry for parts
and components. It is primarily used where high strength,
hardness, and good shock resistance are required.
E9310
Aircraft Quality Bars
Type 9310 is a vacuum degassed, carburizing steel containing
approximately 1.25% chromium, 3.25% nickel, and .12%
molybdenum. This alloy is suitable for heavy sectioned
components because of its high hardenability and fatigue
resistance, and because of its high core strength and hardness
offering a narrow hardness range between light and heavy
sections. It offers excellent ductility and toughness, and
may be used without carburizing. Most applications of 9310 do
call for use in the carburized state, which increases its wear
and abrasion resistance to a high degree. It passes the most
rigid magnetic particle inspections.
Applications
Used principally in the carburized state where extreme core
hardness is required in combination with a minimal hardness
range.
E52100 Bearing Quality Bars
552100 is an electric-furnace processed, vacuum degassed alloy
containing approximately 1.5% chromium and 1.0% carbon. In
order to maximize machinability and because of the high carbon
content, 552100 may be spheroidize annealed. It is primarily a
bearing steel possessing excellent resistance to wear and
abrasion, medium toughness, and high strength in compression.
It is a moderately deep hardening alloy with low softening
resistance to elevated temperatures.
Applications
52100 finds its primary use in roller or ball bearing
applications.
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